Toll Drying Services

toll-drying-setup

Pulse Combustion Systems offers two levels of Toll Drying services – Pilot Dryer scale, and Production Dryer scale.  Both dryers are certified organic and kosher, and both will be certified cGMP by first quarter of 2017.

Pilot Dryer Scale. We use our Pilot Dryer for low volume toll-processing of high-value, high-purity products. Typical runs on this dryer involve removing 100 to 1500 pounds of water. Our normal price for toll drying on this scale is $2,500 per shift.

Production Scale. Most of our  contract spray drying  is performed on our  PCS Model P-1  spray dryer, which has an evaporative capacity of 500 pounds of water per hour. Typical production runs involve 2 to 40 tons of feed material, which can be received in a truckload of totes, or a tanker load.  We have a 5,000-gallon stainless steel tank for offloading a tanker trailer.

For planning and estimating purposes, toll drying fees on the P-1 Dryer range between $6,000 and $8,000 per shift (which equates to about $1.50 to $2.00 per pound of water evaporated), and the range depends on the level of effort required, including, but not limited to:

  • Preparation
  • Batching/Mixing/Reacting
  • Packaging
  • Refrigeration/Heating
  • Cleanup and Turnaround effort
  • On-Site Warehousing

The minimum charge for Production Scale toll drying is $15,000. After a few successful runs, the pricing can be converted to a “per-pound powder” basis for future runs.

Contact us  to find out more about our toll drying services for your application or visit our  Spray Drying Technologies  pages to learn more about the benefits of pulse combustion spray drying over conventional forms of freeze drying or spray drying.

Testimonials

Our company has chosen Pulse Combustion Systems as a valuable partner in manufacturing critical ingredients for improving the health of our clients. With their unique production capabilities, they have been able to aid our company with a number of difficult product production problems. We have tried numerous companies to properly produce ingredients and finally found Pulse was the best answer to our difficult requirements. Their efforts and persistence in solving our needs makes them an invaluable asset as well as a great example of what a company should be. They are willing to devote time to solutions and follow through with the expertise necessary. Our company works under strict confidentiality agreements so we are not able to divulge more than a basic overview of our relationship, but it must be said that the contribution of Pulse will reverberate with a positive effect on the health of literally millions of patients with complex medical conditions. We are proud to have them as a partner in health.

July 14, 2017

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